JUICE 4.0 logo

A comprehensive solution for automation and digitisation of production of concentrates, fruit and vegetable juices.





Implementing the Industry 4.0 concept in companies producing fruit and vegetable concentrates has never been so simple.


JUICE 4.0 allows the process of automation and complete digitisation of the juice production process to be conducted, and production lines, plants and processing concerns having multiple branches depending on the enterprise size to be integrated into a single system at the level of machinery.


The integrated system comprises automation of presses and software for production process supervision, an IoT platform for monitoring costs of utilities and managing efficiency in distributed plants, as well as machine learning algorithms designed for production optimisation. Each of the components of the comprehensive offer JUICE 4.0 can be implemented separately or jointly, which allows the digital transformation process of a processing enterprise to be flexibly planned out.

How does JUICE 4.0 work?


The Industry 4.0 concept is implemented by combining automation with digitisation in order to increase the competitiveness of an enterprise in the market. JUICE 4.0 addresses this concept by offering a set of dedicated solutions for the digital transformation of enterprises processing fruits and vegetables.


JUICE 4.0 allows also the enterprises operating older presses, in particular the HP5000 (Bucher) presses, which have been successfully in operation for many years, to go through a complete transformation process, and to convert these presses into fully automated and metered equipment supported by modern control algorithms and advanced analytics. Significantly, modernised presses achieve a comparable, and even higher productivity over time and a higher yield from a set pulp unit as the most modern presses in the market, at a better price, and  combined with a cloud IoT platform they allow the additional competitive edge to be achieved.


Apart from necessary modernisations of control systems and automation of the existing presses, the JUICE 4.0 solution is fitted with algorithms optimising utility consumption in the production process and can be expanded by metering with IoT devices for such utilities as electricity, water, gas in the entire production cycle, so that the system can compute costs of utilities per litre of produced concentrate.


The integration with an ERP system as regards information about input purchase costs and purchase costs of individual utilities is the final stage of the digitisation process. Combined with machine learning algorithms, it allows the process to be optimally conducted by adjusting the number of press operation cycles to the set parameters.


JUICE 4.0 is a perfect platform integrating production data from many distributed plants, thanks to a cloud solution accessible via a browser and a mobile application. Any time, the group management can verify the availability and efficiency of machinery, compare costs of utilities per litre of produced concentrate or check inventory in individual plants — everything to make better business decisions.

Modernisation of the existing presses and process automation

Hydralic press

1. Modernise the existing presses

  • Replacement or modernisation of a hydraulic unit
  • Flow meters and additional sensors
  • Retrofitting control cabinets
  • Local HMI panels
Algorithms' symbols

2. Implement automation

  • PLCs
  • Advanced control algorithms
  • Automatic mode operation
  • System of recipes and automatic adjustment to pulp parameters
JUICE 4.0 system screenshots

3. Control the process

  • The SCADA system for process visualisation and control
  • Editing recipes and parametrising
  • Advanced production reporting
  • Central process supervision from a dispatcher’s post

Starting-up the IoT platform and remote process management


1. Apply IoT devices

  • Measurements of electric energy using Energy IoT devices
  • Measurements of water and gas consumption
  • Metering additional process components (tanks, mills, evaporator etc.)
  • An IoT hub to acquire process data and to communicate with computing cloud
  • Safe and encoded data transmission (TLS 1.2)
MOLOS.CLOUD cloud software

2. Connect your transmission to the cloud

  • Data safety thanks to the use of the Microsoft Azure cloud
  • A solution based on MOLOS.CLOUD
  • Data analysis and machine learning algorithms
  • Detecting process anomalies
  • Integration with the ERP and acquisition of data of raw material and utility prices
  • Integration with other systems (AD, O365, Sharepoint, PowerBI)
JUICE 4.0 screenshots

3. Manage your process remotely

  • Full, remote process monitoring
  • OEE indicators and analysis of productivity and yield
  • Analysis of consumption of utilities per litre of produced concentrate
  • Smart process optimisation
  • Access to the data with a browser and a mobile application
  • Event alarms to mobile phones

Implementation of a central platform to integrate multiple plant data

Factories' symbols

1. Connect many production lines and plants

  • Connect transmission from distributed production lines in the plants
  • Use the existing IoT hubs and IoT metering devices or use dedicated ones
  • Safe and encoded data transmission (TLS 1.2)
JUICE 4.0 machines cloud monitoring software

2. Conduct data integration in the cloud

  • Safety thanks to the use of the Microsoft Azure cloud
  • A solution based on MOLOS.CLOUD
  • Report and indicator configuration
  • Integration with the ERP
  • Integration with corporate systems (AD, O365, Sharepoint, Teams, PowerBI)
MOLOS.CLOUD application visualisation

3. Make decisions based on data

  • Collective dashboards (views) of productivity in multiple plants
  • Comparison of productivity and OEE indicators
  • Comparison of costs of utilities per litre of concentrate
  • Analysis of inventory availability
  • Data access with a browser and a mobile application



Carry out a digital transformation of your concentrate production process by introducing automation, advanced control algorithms and the IoT technology and machine learning, and make better business decisions thanks to the aggregation of information from multiple plants at a group headquarters level.

Increasing profits

Increase of production and yield

The advanced control algorithm increases the total production by even 20% compared to the manual control, by expediting and ustreamlining the process and increasing the yield of the set pulp

Green energy

Reduction of utility consumption

Reduce utility consumption (electricity, water, gas) even by 10% and at the same time monitor utility consumption per produced concentrate litre

Increased process efficiency

Higher process productivity

Use AI advanced algorithms to generate tips for operators on how to optimally manage a process and increase productivity even by 7%

Situational awareness symbol - triangle

Situation awareness

Compare production costs, press efficiency, yield, utility costs per concentrate litre or collected in distributed production plants on-line and make better business decisions

Lower costs symbol

Operation cost reduction

Thanks to the full process automation achieve even threefold reduction of process operating costs


JUICE 4.0 allows the process automation and digitisation of the concentrate production process to be gradually executed depending on the current level of technology of a specific production company, and the company size itself. From the press modernisation through the IoT platform to the full integration with business tools, the ERP system and machine learning algorithms.

Full automation

Full process automation

Smart IoT sensors

Smart IoT metering

Algorithms symbols

Advanced control algorithms

Recipes symbols

Dedicated recipes

HMI visualisation of JUICE 4.0 system

Local HMI panels

SCADA system symbol

The SCADA system for supervision and remote control

MOLOS.CLOUD data visualisation

Access to data from any place via the Web application

JUICE 4.0 available on Android and iOS devices

Mobile application (iOS, Android)

Microsoft Power BI logo

Integration with Microsoft Power BI

Microsoft Sharepoint access icon

Integracja z Microsoft Sharepoint

Microsoft Teams logo

Integration with Microsoft Teams

ERP system symbol

Integration with ERP

ML Studio and JUICE 4.0 integration

Machine learning algorithms

TLS v1.2 encoding support

TLS 1.2 for the purposes of communication encoding

Microsoft Active Directory logo

Microsoft Active Directory for authorisation and authentication



Thanks to taking over AMPER-POL, REDNT S.A. (the producer of JUICE 4.0) has acquired 20 years of experience in automation and modernisation of juice presses made home and abroad for many processing plants. Below find a list of customers, for which AMPER-POL or, already after the takeover, REDNT S.A. has provided services in automation, press modernisation or digitising industrial processes.

Contact us and become a customer of JUICE 4.0




Pod Młynem 1C
40-313 Katowice

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